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TECHNICAL   BULLETINS  
AQUA LUNG EAN   SCUBAPRO    OCEANIC    
DIVE RITE     AQUA LUNG     POSEIDON
SAFETY RECALLS
OMS    OMS     SCUBAPRO    ATOMIC AQUATICS, INC.    SHERWOOD      OCEANIC        UWATEC        ZEAGLE

MANUFACTURER    RECOMMENDATIONS

LUXFER CYLINDERS     TUSA
 

ATOMIC AQUATICS, INC.

1784 Georgetown Lane, Huntington Beach, CA 92647

Phone (714) 375-1433 Fax (714) 375-1435 www.atomicaquatics.com

IMPORTANT SAFETY NOTICE-REGULATOR RECALL

Dear Sir, Madam:

Atomic Aquatics is voluntarily recalling certain first stage regulators for possibly a defective first stage spring, which could break without warning, causing restricted air flow or air shut-off to the second stage which could lead to drowning or personal injury. This recall is being conducted with the cooperation of the U.S. Consumer Product Safety Commission who will be monitoring its effectiveness. We have determined through our warranty cards that you may have one of the regulators affected and are asking your cooperation in returning your regulator to us for repair. There will be no cost to you, and we will at the same time perform a full factory service good for the next 2 years or 300 dives.

Product affected: All Atomic Aquatics first stage models manufactured between 5-11-99 and 10-27-99. These regulators are identified by the serial number on the second stage. The second stage serial number is located on a label beneath the rubber mouthpiece and you must remove the mouthpiece or fold it back in order to read it. The serial numbers affected are between A07751 and A11276. Second stage only or octopus models are not affected.

Incidents/injuries: There have been no reported injuries and few incidents, however this does not lessen the importance of this recall. This recall is being conducted to prevent the possibility of future injuries.

 

What to do: Do not use these regulators until the spring has been replaced. You may return the first and second stage regulator (less console or gauges) directly to Atomic Aquatics or an authorized Atomic Aquatics Dealer for repair. If you send the regulator directly to the factory, we will at the same time perform a complimentary full factory service good for the next 2 years or 300 dives. Call Atomic Aquatics toll free 1-888-270-8595 for shipping instructions or for additional information.

We sincerely apologize for any inconvenience this may cause, however our customers safety is our primary concern. We will attempt to return your regulator as soon as possible to you by repairing it within 1-3 days of receipt.

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July 17, 2000

Luxfer Announces New Inspection and Replacement Policy for Scuba Cylinders Manufactured in the United States

RIVERSIDE, Calif.--Luxfer Gas Cylinders has announced a new inspection and replacement policy for scuba cylinders manufactured at its facilities in the United States. The primary purpose for the new policy is to clarify inspection and testing procedures for the two different aluminum alloys from which Luxfer scuba cylinders have been manufactured. The text of the policy is as follows:

Luxfer Scuba Cylinder Inspection and Replacement Policy

Section I: Inspection and Testing of Luxfer Scuba Cylinders Manufactured from 6351 Aluminum Alloy

Luxfer scuba cylinders were manufactured from 6351 aluminum alloy during the following periods:

  • United States: 1972 through mid-1988
  • England: 1967 through 1995
  • Australia: 1975 through 1990

Luxfer requires that every Luxfer 6351-alloy all-aluminum scuba cylinder be visually inspected at least every 2.5 years by a properly trained inspector. As part of this inspection, Luxfer further requires that the cylinder neck be tested with an eddy-current device such as Visual Plus, Visual Eddy or equivalent non-destructive testing equipment. When properly used, eddy-current devices contribute significantly to early detection of difficult-to-observe sustained-load cracks in the necks of 6351-alloy cylinders. If the cylinder passes the inspection, the inspector will document that fact. If the cylinder fails the inspection, it must be removed from service immediately. Do not use Luxfer 6351-alloy scuba cylinders that have not been both visually inspected and eddy-current tested and then properly documented.

This Luxfer-required visual and eddy-current inspection is in addition to periodic requalifications (including retesting and inspections) required or recommended by various regulatory agencies around the world. The intervals between retests and inspections vary from country to country.

In addition to the required inspection and testing described above and in keeping with U.S. scuba industry standards, Luxfer recommends that all Luxfer 6351-alloy scuba cylinders be visually inspected at least once each year by a properly trained inspector. For cylinders in heavy use (for example, those filled five or more times a week), Luxfer recommends visual inspection every four months. For more information, refer to Luxfer’s Scuba Cylinder Inspection Guide, which is available by calling Luxfer at 800-764-0366 or by visiting the Luxfer web site at http://www.luxfercylinders.com/.

Section II: Inspection and Testing of Luxfer Scuba Cylinders Manufactured from 6061 Aluminum Alloy

Luxfer began manufacturing scuba cylinders from a proprietary 6061 aluminum alloy in mid-1988 in the United States, in 1995 in England and in 1990 in Australia. The majority of Luxfer scuba cylinders currently in service are made from this proprietary 6061 alloy, which Luxfer is still using.

Cylinders made from Luxfer’s proprietary 6061 alloy are not susceptible to sustained-load cracks. Therefore, Luxfer does not deem it necessary to test these cylinders with eddy-current devices such as Visual Plus and Visual Eddy. In fact, field experience has shown that using such eddy-current devices with Luxfer 6061-alloy cylinders can result in misleading “false-positive” readings.

In keeping with U.S. scuba industry standards, Luxfer recommends annual visual inspection of Luxfer 6061-alloy cylinders by a properly trained inspector. For cylinders in heavy use (for example, those filled five or more times a week), Luxfer recommends visual inspection every four months. These recommended inspections are in addition to periodic requalifications (including retesting and inspections) required or recommended by various regulatory agencies around the world. The intervals between retests and inspections vary from country to country.

For more information, refer to Luxfer’s Scuba Cylinder Inspection Guide, which is available by calling Luxfer at 800-764-0366 or visiting the Luxfer web site at http://www.luxfercylinders.com/.

Section III: Luxfer Scuba Cylinder Replacement Policy

This replacement policy applies only to the original owner of a Luxfer scuba cylinder. If a properly inspected Luxfer scuba cylinder is found to have either sustained-load cracking (in the case of 6351-alloy cylinders) or a manufacturing defect (i.e., any imperfection that fails to meet product specifications at the time of manufacture), Luxfer will honor the following replacement policy:

  • If the cylinder is 10 years old or less (based on the original hydrotest date), Luxfer will replace the cylinder at no charge with a new 6061-alloy cylinder. However, Luxfer will not replace cylinders that have been damaged, abused or mistreated.
  • If the cylinder is more than 10 years old, the original owner may purchase an equivalent replacement cylinder for $50 (U.S.) for cylinders manufactured in the United States. For cylinders manufactured elsewhere, the purchase price of the replacement cylinder will be determined in the country of origin based on local currency rates.

For more information about this policy or Luxfer scuba cylinders, contact Luxfer Gas Cylinders, 3016 Kansas Avenue, Riverside, California 92507 U.S.A.; telephone toll-free 800-764-0366; fax 909-781-6598; on the web at www.luxfercylinders.com.

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Ocean Management Systems

Product Safety Recall  Nov 17, 2001  BC OPV
Product Safety Recall  June 6, 2001  V112

Important Product Safety Recall : Buoyancy Control System Overpressure Valve (OPV)

In cooperation with the U.S. Consumer Product Safety Commission:

OMS BC’s with the following serial numbers

    { located on the WARNING LABEL } :

  • OM1200000 - OM1200085
  • OM0101000 - OM0101229
  • OM0201000 - OM0201269
  • OM0301000 - OM0301159
  • OM0401085 - OM0401319
  • OM0501110 - OM0501509
  • OM0601125 - OM0601351

Molding variations in one component of the overpressure valve (OPV) used in the OMS Buoyancy Control Systems (BCS) could, in rare instances, prevent the OPV from sealing properly creating a potential drowning hazard. While this variation is not present in every OPV, we feel it may be difficult to determine in the field which OPVs are suspect. Please return the BCS overpressure valve to an authorized dealer for a free replacement OPV.

Suspect overpressure valves may have a RED pull.

New replacement OPV will have a BLACK pull.

Instructions on replacing the OPV Assembly can be found in the FAQ's BC OPV

If you require more information, call 845-457-1617

 

Product Safety Recall : Part number V 112    

Attn: Dive stores and end users. This cap as shown in the Basic Valves page is under recall. Please take this cap out of service immediately as it can non-passively fail if over torqued.

These caps will be replaced immediately at no charge by OMS upon receipt of the previous model V112 with a new "rounded cap"   

The new "rounded" cap is to be hand tightened, and has a 6mm Hex head for measured torqueing purposes (110 inch lbs).


     Copyright © 1998-2001 Ocean Management Systems, Inc.      All rights reserved        www.OMSdive.com

    Questions or Information on OMS products    Info@OMSdive.com
Specifications subject to change without notice

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Product Safety Warning

About 5 years ago OMS 100# lift dual and single bladder BC's were rejected by Ocean Management Systems Inc. because of serious manufacturing defects. These BC's were supposed to have been destroyed by the fabricator: Cindi Walters of Cal Pacific, dba Forte.

They evidently were not destroyed.

These defects include possible bladder rupturing without warning causing total loss of buoyancy control, defective stitching and setting of grommets.

These BC's were never authorized by OMS for sale or distribution and may pose a serious safety hazard.

    They are easily identifiable as

  • The Power inflator is equipped with a gray inflator button and a oral inflator mouthpiece located at a 45 degree angle (OMS has never sold a BC with this inflator)
  • There is no warning label
  • The webbing that holds the elastomeric bands may be frayed around the grommet area
  • The fabric makes a "cracking noise" when compressed and is shiny

Know sellers of this defective BC are:

The Wet Shop
Owner Jeff David alias David Jefferies
6615 Royal,West Vancouver BC


Joe Doiron
3031 Washington Ave
Victoria BC

    and

Recovery Sales Outlet
Independence Missouri

Should you have further questions please feel free to contact Ocean Management Systems Inc.

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POSEIDON DIVE HOSE INSPECTION AND TEST

Issued: 2 May 2001

 General: A possibility exists that some end fittings on dive hoses used on Poseidon Cyklon and Jetstream/Odin regulators may not have full engagement of the hose to the fitting. With natural aging of the hose materials, the fitting retention force on these hoses may decrease, causing premature separation of the hose from the fitting. Since the position of the hose inside the fitting is not visible on a routine inspection, a special test procedure is required to identify any potential hoses that may be improperly assembled. Poseidon recommends that all users perform the following one time special test procedures on all regulator hoses prior to their next operational use.

 

Preparation: On each hose, apply an identification mark around the circumference of the hose immediately adjacent to the flared end of the hose. This identification mark should be of a durable material, such as a waterproof ink or tape, so it can provide a reference for future visual inspection of the hose relative to the fitting to readily identify any change in position. The mark will also serve to identify that the hose has been previously tested.

 

Test Procedure:

Objective: To determine that the hose fittings will sustain an applied force of 30 Kilograms without separation or displacement within the end fitting.

Verify that identification marks have been attached to each end of the hose where it enters the end fitting and there is no significant displacement of the mark from the fitting (should be less than 2 mm from the metal cap).

With the breathing regulator and HP regulator attached to the hose, affix a weight of 30 Kilograms (66 ± 5 pounds) to the HP regulator housing. (Note: Dive weights, or gym weights can be used for this purpose, however they should be tied to the regulator housing so that they are in line with the hose to prevent any bending of the hose as the weights are suspended.)

With fingers supporting the screwed attachment of the hose to the breathing regulator, gently lift the breathing regulator so the hose remains in an unbent vertical line until the attached weights are suspended. (Note: this operation should be done over a pad, or cushion to protect the regulator from damage in the event of failure.)

Maintain the suspended weight for a period of 30 seconds to allow tensile stress to act on both end fittings.

If the hose separates from either end fitting during this test, it has failed and must be replaced. Cut the hose in half to prevent reuse.

After completion of the test, inspect the identification mark to determine any indication of movement of the hose relative to the fitting. If the identification mark shows any movement in excess of 2 mm, reject the hose and cut in half to prevent reuse.

Hoses that have successfully completed the 30 Kilogram test may be returned to service, however, the identification marks should be retained for future reference and verification that the hose has completed this test.

 

Post Test Action:

Report to Poseidon any hoses that have failed this test, including the Letter Lot Code of each failed hose. The Lot Code is a Letter Designation imprinted on the side of the hose.

As a routine pre-dive inspection, visually check the position of the identification mark relative to the end of each fitting after the hose is pressurized. If there is any indication of displacement of the mark relative to the end fitting greater than 2 mm, discard the hose and replace with new issue.

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Engineering Bulletin

May 9, 2001

#271

Use of NITROX in SCUBAPRO regulators

Page 1 of 1

All SCUBAPRO regulators sold after October 2000 are approved for use with

Nitrox up to 40% oxygen and for an operating pressure not to exceed 3300psi.

The regulators can be used with gases under the restrictions listed above straight

out of the box. Specifically, the approval applies to the following:

MK2+

MK16

MK18

MK18UL

MK20

MK20UL

R190

R380

G250HP

D400

G500

S550

S600

For use with gases falling outside of the range detailed above (i.e. having a

concentration higher than 40% oxygen and/or for operating pressures above

3300psi for a gas other than air), the only approved regulator is the MK20 (brass

version only) after appropriate cleaning and installation of the nitrox kit

(10.751.121). The operational limit of the MK20 brass with nitrox kit and after

appropriate cleaning is 100% oxygen up to 3500psi.

If you have any additional questions, please contact: SCUBAPRO Technical Services

1-800-382-2211

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Sherwood Maximus® Regulator Recall

Subject: MAXIMUS® REGULATOR BULLETIN #SRB56-01

Special Replacement of Part #29-5602-12 Second Stage Orifice Used on SRB5600, SRB5600D2 and SRB5600CE Maximus® Regulators

Dear Maximus Regulator Owner:

Sherwood has received reports of cracked, bent and broken second stage orifices of SRB5600, SRB5600D2 and SRB5600CE Maximus® Regulators with the following serial numbers:

SRB5600 - K600001 through K611834
SRB5600CE - EK60001 through EK62000
SRB5600D2 - DK60000 through DK62000

A broken second stage orifice can cause a loss of manual adjustment of the second stage regulator, a "free flow" and possible loss of breathing air requiring immediate ascent.

Your authorized Sherwood dealer will replace the second stage orifice at no charge to you. Do NOT use your regulator until an authorized technician has replaced the second stage orifice.

This bulletin only applies to the SRB5600, SRB5600D2 and SRB5600CE series Maximus® Regulators with the serial numbers listed above. The Serial Number is located on the top of the second stage case, next to the mouthpiece.

This program has been reported to the U.S. Consumer Product Safety Commission who will monitor its effectiveness.

If you have any questions about this bulletin, contact your nearest authorized Sherwood dealer and refer to this bulletin. For information about the location of the nearest dealer click here or use this toll free number 1-800-469-9929 and refer to bulletin #SRB56-01

Thank you,
Sherwood Scuba, LLC.

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NOTICE OF EXCHANGE CAMPAIGN FOR TUSA PLATINA REGULATOR, RS-110 AND RS-130

TABATA has found during its inspection process that the dimension of a certain metal part used for the first stage of TUSA PLATINA regulator, RS-110 and RS-130, did not meet TABATA’s design standard. After a thorough study of its production procedures, TABATA has determined that there is very little possibility that the products which have already been sold contain such an out-of-standard part. However, keeping with TABATA’s high customer satisfaction standards, we have decided to replace all the relevant regulators with brand new ones including the second stages free of charge, since TABATA can not deny the possibility at 100%. This is a voluntary solution by TABATA to ensure the absolute maximum enjoyment of your TUSA diving experience.

TABATA will contact directly all consumers who have returned a warranty card to TABATA.

TABATA sincerely apologizes for any inconvenience which this may cause and would highly appreciate your understanding and cooperation for quick collection of the products in question.

If you have any questions, please contact Mr. Richard Skelly, technical manager of Tabata USA Inc. at

1-800-521-8872 or click here.

RELEVANT PRODUCTS:

RS-110 and RS-130 with Champaign Gold Plating

Serial Numbers:
LR 00001~08000
LS1 00001~00140

RS-110 and RS-130 with Chrome Plating are NOT in question.

REMARKS:
1. The replacement will be Chrome Plating (not Champaign Gold Plating).

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Among the most common questions Dive Rite gets is, "How do you assemble a set of doubles?" Here is what we recommend:
 
1. Disassemble the manifold into its three primary components (outboard K-valves and center isolator or cross bar). Lubricate all exposed threads and O-rings with the appropriate grease (O2-compatible for components that will, at any time, be exposed to gas mixtures with F02s of greater than 40 percent). Make certain the isolator lock nuts are tight against the center of the isolator or cross bar body.
 
2. Install one outboard K-valve into each cylinder.
 
3. Place the cylinders on the table or flat surface upon which you will be working, parallel to one another.

 
  4. Carefully orient the center isolator or cross bar so that its threads correctly match those of the outboard K-valves (this is important; serious manifold damage may result otherwise). The notched lock nut (indicating threads that turn opposite the normal direction) goes on the side of the manifold which will be on the diver's right.
 
5. Slowly turn the isolator or cross bar in the direction that will cause it to thread itself into both K-valves simultaneously. This is very important: If one side does not engage you must back the isolator or cross bar all the way out and begin again. Be patient. This may take more than one try.
 
6. When the isolator or cross bar threads engage properly, turning this center unit will draw the tops of the cylinders together. To keep the cylinders parallel to one another as this happens, stop periodically to gently tap the bottom of the cylinders together. You can tell when to do so because the isolator or cross bar will become difficult to turn when the cylinders are no longer in proper alignment. (This also helps explain why it is important you avoid using wrenches for this step and turn the isolator or cross bar only by hand; any resistance you feel will tell you something is wrong.)
 
7. Repeat step 6 as often as necessary until you reach a point where no more than 1/8-inch/3mm of threads shows on each side of the center section.
 
8. (Isolation manifolds only.) Make certain the isolator knob is positioned at the desired angle. (Again, if necessary, it is permissible to have as much as 1/8-inch/3mm worth of threads showing on each side of the isolator section; this may be necessary to ensure adequate clearance between tanks for the bolts.)
 
9. Turn the center unit lock nuts so that they rest snugly against the outboard K-valves. Lock them in place with the 22mm wrench. Do so gently; these components are brass and easily damaged by unnecessary force.
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STATEMENT FOR OCEANIC REGULATOR EQUIPMENT

COMPATIBILITY AND USE WITH NITROX

Unless specifically labeled as otherwise, Oceanic Regulator equipment is now classified as being suitable for use with nitrogen-oxygen (Nitrox) breathing gas mixtures containing up to 40% oxygen by volume without the need for special preparation, cleaning, or component parts.

If Oceanic Regulator equipment is subsequently used with equipment, or connected to an air supply system, that is not rated for Oxygen Service, it can subsequently be used with Nitrox (up to 40% O2) as long as it is maintained in accordance with the procedures and parts specified in the Oceanic Product Service Guide.

The statement above does not apply to the Alpha/Sport Oxy Regulator that is specifically prepared by the factory for use with Nitrox containing 50 to 99% oxygen by volume or 100% oxygen. It is color-coded green.

WARNINGS!

Oceanic Regulators are not intended to be used by untrained persons who may not know the inherent risks and hazards of SCUBA diving.

Prior to use of Oceanic Regulator equipment with nitrogen-oxygen (Nitrox) breathing gas mixtures that contain a higher fraction of oxygen than 21%, the user must have received, or must first obtain, certification in diving with Nitrox from a recognized training agency.

An Oceanic Regulator is not a medical device. It is not intended and must not be used to supply treatment oxygen in a medical emergency.

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PRODUCTS THAT QUALIFY FOR UPGRADE:

 Group

YOU MAY SELECT FROM ANY PRODUCT IN THIS GROUP:

Upgrade Price (plus handling & applicable sales tax)

Mfg Suggested Retail Price (for comparison)

1. Oceanic Datamax Module

2. Oceanic Datamax II Module

3. Oceanic Multimax Module

4. Oceanic Datamax Sport Module

5. Oceanic Prodigy Module

6. Oceanic Data 100 Module

7. Oceanic Data Plus Module

8. Any Other Manufacturer's Computer Module or Digital Dive Timer

1

MODULES

1. Data Plus Module

2. Data Plus 2 Module

229.00

269.00

TOP

1. Oceanic Datamax Console

2. Oceanic Datamax II Console

3. Oceanic Multimax Console

4. Oceanic Datamax Sport Console

5. Oceanic Prodigy Console

6. Oceanic Data 100 Console

7. Oceanic Data Plus Console

8. Any Other Manufacturer's Computer Console or Digital Dive Timer Console

2

CONSOLES

1. Data Plus Navcon

2. Data Plus 2 Navcon

3. Datatrans Plus

4. Datamax Pro Plus

5. Datamax Pro Plus, Compass, Quick Disconnect

309.00

349.00 

650.00

480.00

540.00

 

TOP

 

 

 

 

 

 

 

 

 

 

 

TOP

Oceanic Second Stage (LP hose not included)-

1. Alpha 1

2. Alpha 2

3. Alpha 3

4. Alpha 4

5. Alpha Sport

3

EARLIER ALPHA SECOND STAGES

1. Current Primary Alpha Second Stage, Metal Ring, No Hose

2. Current Octopus Alpha Second Stage, No Hose

55.00
 

55.00

 
Oceanic First Stage-

1. Original Balanced Diaphragm

2. DX2

4

EARLIER BALANCED DIAPHRAGM FIRST STAGES

1. DX4 First Stage

2. DX4 DIN First Stage

3. PX2 First Stage

4. PX2 DIN First Stage

109.00

109.00

109.00

109.00

TOP

Any Earlier Model Oceanic BC Inflator Lower Unit, LPQD Hose (to First Stage) Not Included

5

EARLIER MODELS OCEANIC BC INFLATOR LOWER UNITS

Alliance Inflator Lower Unit, LPQD Hose (to First Stage) Not Included.

26.00

Any Earlier Model Oceanic BC Inflator Assembly (Upper Dump, Corrugated Hose and Lower Unit), LPQD Hose (to First Stage) Not Included

6

EARLIER MODELS OCEANIC BC INFLATOR ASSEMBLIES

Alliance Inflator Assembly (Upper Dump, Corrugated Hose and Lower Unit), LPQD Hose (to First Stage) Not Included.

49.00

TOP

SPECIAL ONLY FOR

Oceanic Datatrans

7

1. Datatrans Plus

2. Datamax Pro Plus

3. Datamax Pro Plus, Compass, Quick Disconnect

450.00

400.00

450.00

 
SPECIAL ONLY FOR:1. Oceanic Datamax Pro2. Oceanic Datamaster

8

1. Datamax Pro Plus

2. Datamax Pro Plus, Compass, Quick Disconnect

400.00

450.00

 

TOP

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FAQ’S - REGULATORS

Q: I just came across an older model Aqua Lung regulator that appears to have been manufactured by U.S. Divers Corp. Can you look up its serial number for me to give me the date it was manufactured, along with its current market value?

A: Unfortunately, we do not have a computer database that can look up this information. In 1984, a large fire destroyed much of our factory in Santa Ana, CA, including the offices where these records were stored on paper. As far as its value is concerned, this is highly subjective and would depend largely on the sentimental value it has to the individual buyer – assuming it is in like new condition. Your local dealer or dive club may be the best source of information, although we encourage you to ask around without accepting any one individual’s appraisal.

Q: Is it still possible to obtain parts and service for my double hose Aqua Lung regulator?

A: Aqua Lung is no longer able to supply any parts for the double hose or original Calypso regulators. There are a few unauthorized service centers that specialize in vintage SCUBA equipment and repairs. Try visiting Vintage SCUBA Supply’s web site at: http://www.geocities.com/yosemite/rapids/3001/ or send them an email at oldscuba@yahoo.com. They might be able to help you, and if not, they might be able to steer you in the right direction.

The availability of spare parts for these older models has been sparse and sporadic at best for the past several years, and it is unlikely that you will find a service center who will be able to perform a complete overhaul service with all new, genuine factory parts. Furthermore, it has been many years since Aqua Lung has provided factory training to our dealers for these models, since we are no longer able to supply genuine factory parts.

For these reasons, Aqua Lung strongly recommends that you do not attempt to dive unsupervised in open water conditions with any double hose or original Calypso U.S. Divers regulator. Instead, we suggest that you preserve its cosmetic apperance as much as possible, and keep it as a fine collectible or conversation piece.

Q: I would like to receive factory training to become an authorized technician for Aqua Lung products. How do I sign up for one of your seminars?

A: Only authorized Aqua Lung dealers and some military dive lockers are allowed to take authorized repair courses, and it is policy to only sell repair parts to authorized Aqua Lung dealers. In order to receive training, you must first be directly employed and sponsored by an authorized Aqua Lung dealer. (See the Warranties FAQ page.)

Q: I would like to use my Aqua Lung regulator with Nitrox, but I’m getting conflicting information from different dive stores I’ve spoken with. One said that I can use it the way it is with a mixture of 40% oxygen or less, and another said he would have to convert it with special O-rings. Yet another one said that my regulator is not designed for use with Nitrox, period. Who should I listen to?

A: When in doubt, do what you’re doing now – ask the manufacturer. Aqua Lung’s policy on the servicing and handling of oxygen enriched air is in complete agreement with the Compressed Gas Association, NASA, and the U.S. Navy – to name a few organizations. We are also a subsidiary of the world’s largest manufacturer of industrial gas, Air Liquide. This has given us the tremendous advantage of being able to subject our equipment to laboratory testing in order to prove or disprove its compatibility with oxygen enriched air.

Based on this testing and what we know about the requirements for compatibility and safety, Aqua Lung sells two regulators which are rated fully compatible with oxygen enriched air mixtures of up to 40% – the Calypso and Cousteau. Both of these are manufactured in a clean room environment, with special care taken to avoid contamination of any parts or components with hydrocarbons or other substances which could pose an oxygen hazard. They are assembled with special O-rings and lubricant grease, but most importantly, their mechanical designs are suited for use with oxygen enriched air.

It is therefore possible to upgrade certain models for use with enriched air, including the Aquarius, Calypso, SEA, or Cousteau. The first stage is the most important component, since it comes in contact with high pressure air. It is also important, however, to subsitute identifying external parts for the second stage, such as the front cover or hose protector, and to keep your breathing system dedicated for use with enriched air. Contamination will otherwise occur when a dedicated system is used with normal compressed air, which contains hydrocarbon residue – a potentially serious oxygen hazard.

For more information about Aqua Lung’s policies and recommendations on EAN/ Nitrox, visit our website’s technical library and download the document: NitrxAdm.pdf

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Enriched Air Nitrox (EAN) Policy
For Aqualung and Apeks Regulators
June 12, 2002

Aqualung and Apeks regulators will soon be EAN compatible up to 40% oxygen (EAN40) right out of the box. This is possible because these regulators are built with a high level of cleanliness using EAN compatible components and lubricants. In addition, all of these regulator models have passed required adiabatic compression testing to ensure their safety and compatibility.

Below, you will find a list outlining which Aqualung and Apeks regulators will be allowed to be used, new, right out of the box, with EAN40.

All of the Legend Series
Ø    129010 Legend LX
Ø    129040 Legend LX Supreme
Ø    129100 Legend
Ø    129106 Legend Supreme

All of the Titan Series where the 1st stage serial number is greater than 2031000
Ø    129390 Titan LX
Ø    129370 Titan LX Supreme
Ø    100850 Titan Micra ADJ
Ø    103155 Titan Glacia
Ø    103100 Titan

Cousteau Series where the 1st stage serial number is greater than 2030150
Ø    109425 Cousteau Glacia

Calypso Series where the 1st stage serial number is greater than 2030150
Ø    105100 Calypso
Ø    125120 Partner-those units with the satin finished Calypso 1st stage and the 1st stage serial number is greater than 2030150

All Apeks models with standard yoke connections that have the new filter guard.

All Apeks models with DIN connectors.

If a new regulator will be used with EAN with up to 40% oxygen, it is the responsibility of the owner to maintain the cleanliness of the regulator. If it is the intent of the owner to use the regulator interchangeably with breathing air, the breathing air should be oxygen-compatible or “hyperfiltered” in which the condensed hydrocarbons do not exceed 0.1 mg/m3. Standard compressed breathing air, often referred to as Grade E, does not meet this criterion. Grade E breathing air may contain a certain level of hydrocarbons, including traces of compressor oils that while not considered harmful to breathe, can pose a risk in the presence of elevated oxygen content. Passing hydrocarbons through a valve and regulator creates a cumulative effect where the hydrocarbons build up over time along the passageways of the equipment. When these hydrocarbons come in contact with high-pressure oxygen enriched air, they can pose a very real hazard that can lead to combustion.

Therefore, if a regulator has had use with Grade E breathing air, it should receive a standard overhaul, including ultrasonic cleaning with a detergent solution that removes hydrocarbons, prior to being put back into nitrox service.

Although second stage components are not exposed to high pressure EAN, Aqualung recommends that the same cleaning procedures be followed for the complete regulator. This prevents the possibility of cross contamination and guarantees the cleanliness of the entire regulator.

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IMPORTANT RECALL NOTICE

UWATEC U-Line submersible pressure gauges contained in UWATEC Smart Pro, Pro ULTRA and Sport PLUS dive computer console models sold between January 2002 and May 2002, with the following test codes appearing on the back of each gauge capsule:

Test Codes

Tested-IL                 Tested-BM
Tested-JL                 Tested-CM
Tested-KL                 Tested DM
Tested-LL                 Tested-EM
Tested-AM

In cooperation with the U.S. Consumer Products Safety Commission, SCUBAPRO/UWATEC is conducting a recall of its new U-Line submersible pressure gauges contained in certain UWATEC dive computer consoles. The U-Line submersible pressure gauge that is part of the consoles may malfunction under extreme conditions of heat and humidity, thus displaying inaccurate pressure readings which may cause harm to a diver under certain conditions. There are no problems associated with the computers that are part of the dive consoles and no other SCUBAPRO/UWATEC product is affected by this recall. SCUBAPRO/UWATEC is requesting that you return to SCUBAPRO/UWATEC the entire console that contains the affected U-Line submersible gauge. Such consoles may be returned to SCUBAPRO/UWATEC, Attention: Tech Services/U-Line PG, 1166 Fesler Street, El Cajon, CA 92020.

SCUBAPRO/UWATEC will return to you, within 2-3 weeks, your dive computer console that will include a newly designed U-Line pressure gauge.

Consumers, please call (toll free) 1-800-382-2211, or visit us at    www.scubapro.com , to obtain important information regarding this recall.

Retail stores are to post this notification until October 31, 2002.

This recall will be monitored for its effectiveness by the U.S. Consumer Products Safety

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OCEANIC SAFETY RECALL

 

In cooperation with the U.S. Consumer Product Safety Commission (CPSC), Oceanic USA, of San Leandro, CA is voluntarily recalling all Oceanic CDX first stage regulators used for scuba diving. Extreme vibration, a high oscillation of the internal components, can occur for an unknown reason within these CDX regulators, which can cause an air leakage underwater. Divers could run out of air and drown.

 

Oceanic has received reports of noise or vibration accompanied by air leakage. No injuries have been reported.

 

Oceanic CDX first stage regulators subject to the recall have serial numbers ranging from 9200001 to 9205622, 0200001 to 0213294, 0D0001 to 0D3046, 9800013 to 9801711 or 9D0001 to 9D3273. The serial number is stamped into the side of the body. These CDX regulators were sold with various second stage regulators, including the Alpha 7, Delta 3, Gamma 2, and Zeta. This voluntary recall does not apply to the CDX5 or any other Oceanic regulator.

 

Authorized Oceanic dealers sold these regulator sets worldwide from May 1999 through October 2002 for between $330 to $640, depending on the second stage.

 

Consumers should stop using the recalled CDX regulators immediately and take them to any Authorized Oceanic Dealer for a Retrofit that consists of replacement of one part and the addition of another.

Should you have any questions, please contact our toll-free CDX Help line at (866) 723-2642 or (510) 562-1535 between 8 a.m. and 5 p.m. Monday through Friday Pacific Time, by sending an email to service@oceanicusa.com, or by writing to Oceanic USA, 2002 Davis Street, San Leandro, CA 94577, USA.

 

Post until July 31, 2003. In cooperation with the U.S. Consumer Product Safety Commission.

Da Kine Scuba Repair

91- 444 Komohana St  Unit E
Kapolei, HI, 96707
TEL / FAX (808) 682-REPAir (7372)

ed@dakinescuba.com

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